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Engineering high-performance secondary packaging automation, robotic palletizing, and customized conveyor solutions designed for modern industrial manufacturing.

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Contact Info
Phone+91 99783 88388
Emailcontact@ostech.in
LocationPlot no.121 Vibrant Business Park, GIDC, Vapi, Gujarat - 396191
Follow Us
Contact Info
Phone+91 99783 88388
Emailcontact@ostech.in
LocationPlot no.121 Vibrant Business Park, GIDC, Vapi, Gujarat - 396191
Follow Us

Our Capabilities

HomeOur Capabilities
Innovation. Quality. Performance.

Empowering Industries Through Advanced Manufacturing

IN HOUSE R&D icon
01.

IN HOUSE R&D

  • Innovative Solutions: Our in-house R&D focuses on continuous innovation, creating cutting-edge technologies and solutions that cater to evolving market demands.

  • Competitive Advantage: By managing R&D internally, we accelerate product development cycles and maintain a competitive edge through proprietary advancements.

IN HOUSE R&D
IN HOUSE LOGIC AND PROGRAM DEVELOPMENT icon
02.

IN HOUSE LOGIC AND PROGRAM DEVELOPMENT

  • Bespoke Solutions: Our in-house logic and program development provide customized, innovative software solutions tailored to individual project needs.

  • Seamless Integration: By managing development internally, we ensure flawless coordination with hardware and other systems, resulting in efficient and reliable performance.

IN HOUSE LOGIC AND PROGRAM DEVELOPMENT
IN HOUSE FABRICATION icon
03.

IN HOUSE FABRICATION

  • Precision and Quality: In-house fabrication guarantees meticulous craftsmanship and adherence to the highest quality standards for all components.

  • Enhanced Flexibility: Internal fabrication allows us to adapt designs and processes quickly, ensuring timely delivery and client satisfaction.

IN HOUSE FABRICATION
IN HOUSE DESIGN FACILITY icon
04.

IN HOUSE DESIGN FACILITY

  • Custom-Tailored Solutions: Our in-house design facility ensures that every project is uniquely crafted to meet specific client requirements, offering personalized and innovative design solutions.

  • Seamless Collaboration: By managing the design process internally, we enable real-time communication and collaboration between the design team and other departments, ensuring faster turnaround times and superior quality control.

IN HOUSE DESIGN FACILITY
IN HOUSE MANUFACTURING icon
05.

IN HOUSE MANUFACTURING

  • Custom-Tailored Production: Our in-house manufacturing ensures that every product is precisely crafted to meet specific client requirements, delivering superior quality and customization.

  • Efficient and Reliable: With manufacturing managed internally, we maintain strict quality control, streamline production, and reduce lead times for faster delivery.

IN HOUSE MANUFACTURING
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From Raw Material to Reliable Products

Precision Manufacturing Process

Developing personalized customer journeys to increase satisfaction and loyalty.

01

Requirements Analysis

Understand Client Needs:

  • Product type (e.g., bottles, boxes)

  • Production rate (e.g., items per minute)

  • Packaging type (e.g., cartons, cases)

Define Scope:

  • Clarify machine functions

  • Integration requirements with existing systems

  • Constraints (space, budget, regulations)

02

Conceptual Design

Preliminary Layouts:

  • Sketch initial concepts or create basic 3D models

  • Decide machine type (rotary, linear, robotic, etc.)

Material Flow Diagram: Outline how materials move through the machine

Feasibility Study: Evaluate design practicality, cost, and timeline


03

Detailed Engineering Design

Mechanical Design:

  • Create detailed 3D CAD models for all components

  • Design mechanisms for specific functions (e.g., picking, placing, sealing)

Electrical & Control System Design:

  • Design electrical schematics and select components (PLCs, sensors, actuators)

  • Plan software for motion control and human-machine interface (HMI)

04

Prototyping & Simulation

Virtual Simulation:

  • Use simulation software to test material flow, speeds, and interactions

  • Optimize processes and identify bottlenecks

Prototype Manufacturing:

  • Build key modules or mechanisms for testing

05

Procurement

Material Sourcing: Order raw materials, standard components, and custom-manufactured parts

Vendor Management: Collaborate with suppliers to ensure quality and timely delivery

06

Manufacturing

Fabrication:

  • Manufacture parts (e.g., frames, rollers, cams) using CNC machining, laser cutting, or welding

  • Ensure parts meet design tolerances

Assembly:

  • Assemble mechanical components, electrical panels, and subsystems

  • Install actuators, sensors, and control systems

07

Integration

Component Integration:

  • Assemble the complete machine

  • Connect mechanical, electrical, and control systems

Software Installation:

  • Program the PLC, motion controllers, and HMI

  • Integrate communication protocols (Ethernet/IP, Modbus)

08

Testing & Validation

Dry Run: Test the machine without products to check basic functionality

Performance Testing: Run with products to ensure the machine meets speed, accuracy, and reliability requirements

Safety Testing: Validate all safety features (e.g., guards, sensors)

09

Installation & Commissioning

Site Preparation: Ensure space, power supply, and utilities are ready

On-Site Installation:

  • Transport and assemble the machine at the client's facility

  • Align and calibrate the machine

Operational Training: Train operators and maintenance staff

10

Documentation & Handover

Technical Documentation: Provide manuals, drawings, and maintenance guides

Handover: Finalize the project and obtain client sign-off

11

Post-Installation Support

Warranty Support: Offer maintenance and troubleshooting support

Upgrades & Enhancements: Suggest and implement improvements as needed

01

Requirements Analysis

Understand Client Needs:

  • Product type (e.g., bottles, boxes)

  • Production rate (e.g., items per minute)

  • Packaging type (e.g., cartons, cases)

Define Scope:

  • Clarify machine functions

  • Integration requirements with existing systems

  • Constraints (space, budget, regulations)

02

Conceptual Design

Preliminary Layouts:

  • Sketch initial concepts or create basic 3D models

  • Decide machine type (rotary, linear, robotic, etc.)

Material Flow Diagram: Outline how materials move through the machine

Feasibility Study: Evaluate design practicality, cost, and timeline


03

Detailed Engineering Design

Mechanical Design:

  • Create detailed 3D CAD models for all components

  • Design mechanisms for specific functions (e.g., picking, placing, sealing)

Electrical & Control System Design:

  • Design electrical schematics and select components (PLCs, sensors, actuators)

  • Plan software for motion control and human-machine interface (HMI)